Solutions

Application: Car Dashboard Appearance Detection System

(Product)

Requirements:

Lamp inspection → Product part number printing error → Dial pattern impurity → Overlap, oil → Light leak → White spot → Color brightness uniformity → Dial impurity → Black spot → Bar code deformity → Symbol inspection

(Surface oil pollution detection results) 

(Product)

(Device diagram)  

 

Application: Spark Plug Size Automatic Detection System

(Product)

Requirements: 

→ Maximum diameter of the screw head: 0.250 ± 0.002 (inch) 

→ Minimum diameter of the screw head: 0.214 ± 0.004 (inch) 

→ Screw head bending ≤ 3 ° 

→ Screw head and ceramic body center offset value <0.0242 (inch) 

→ Clearance between the screw head and ceramic body <0.01 (inch) 

→ Measurements are done by two steps. After the first step, the workpiece is rotated by 90° and then the second step. If the first step failed, no second measurement will be done. 

(Software screenshot)

System Features:

→ On-line detection. The system uses turntable structure. Detection speed: 1.5S for one

→ Ethernet communication for PC and In-sight

→ No manual participation in the camera calibration process

→ Real-time display of measurement image and data

→Measurement results statistics; automatic calculation of CPK; test results reports are automatically stored into the database